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Optimal Solutions for the Future
PUMA SMX series
Super Multi-tasking Turning center
PUMA SMX series PUMA SMX2600 PUMA SMX3100 PUMA SMX2600S PUMA SMX3100S ver. EN 140829 WO
Contents
Product Overview
02 Product Overview Feature
Feature
High Productivity
04 High Productivity 10 High Accuracy 14 Easy Operation
High Accuracy Easy Operation
Technical Information
Technical Information
18 Options 20 Capacity Diagram 24 Specification
Options Capacity Diagram Specification
26 Customer Support Service
Customer Support Service
PUMA SMX series PUMA SMX series
PUMA SMX series, Doosan’s next generation Multi-tasking Turning Center, features high productivity, high precision and easy operation. By integrating the capabilities of multiple machines into one system, the PUMA SMX series provides best in class machining capability by using multi-tasking functions which minimize the machining time and the number of machining operations. The PUMA SMX series also provides excellent performance for high precision machining by minimizing thermal deformation and applying an accuracy control feature based on multiple thermal compensation functions. Ergonomic design considering operator convenience and efficient maintenance provides an optimal solution that meets the customer’s needs.
Higher Productivity through Powerful Multi-tasking Functions Decreases the total processing time and number of machining operations by using a single setup. This provides excellent high speed performance for component manufacturing processes which require accurate and complex machining. Complex machining capabilities of left spindle, right spindle, B-axis and milling spindle High-rigidity machine construction using structural analysis design Maximized Y-axis machining area through orthogonal design structure
Enhanced Precision through High Accuracy Control Functions Maintains excellent precision during long-term machining processes by minimizing the thermal deformation of the spindle and the feed axis, and maximises precision through the 0.0001° axis resolution control function. Minimized thermal deformation of the spindle and feed axis using oil cooler
Easy and Convenient Operation through an Ergonomic Design Features excellent maintenance as well as usability and convenience through customized functions. Front located tool magazine Side-to-side movable swiveling operation panel with adjustable height Convenient ATC - MAGAZINE operation panel
Adoption of Roller LM Guideways with high-rigidity and high precision Equipped with 0.0001° B-axis and C-axis accuracy control function
02 / 03
Product Overview
Multi-tasking Functions
Feature
Achieves high productivity equal to more than three standard machines because of the multi-tasking functions through left spindle, right spindle, B-axis and milling function that only require a single machining setup.
High Productivity High Accuracy Easy Operation
Technical Information Options Capacity Diagram Specification Customer Support Service
Various Benefits of Multi-tasking Turning Center Using a single set up, one machine is capable of performing all machining processes that generally require two three or even more machines. By minimizing time and labor, the process cost is reduced and lead times are shortened by up to 75%. This provides a significant advantage when manufacturing small batches of a variety of products.
Reduced production lead time by
75 %
One machine setup
Higher Productivity through Powerful Multi-tasking Functions The powerful complex machining capabilities, such as left spindle, right spindle, B-axis and milling spindle of the PUMA SMX enable the manufacture of a variety of workpieces using a single setup, thus realizing maximum productivity by minimizing machining time, factory floor area and number of operators. Optimal Solutions
Multi-tasking Functions Saves time up to 75% by using one multiple-machining setup, including left spindle, right spindle, B-axis and milling when manufacturing small batches of various types of products.
Powerful Machining Capabilities Rapidly enables high productivity machining processes for many applications utilizing various machining operations such as turning, end milling, face milling, drilling and tapping.
High-rigidity Machine Construction Maintains high-rigidity thanks to structural analysis design, and performs high precision machining functions by applying a high speed spindle with high power / torque capability.
Reduced time and operator requirements and enhanced accuracy!
Conventional machining process
Move workpiece
Three machines
One machine
Three operators
One operator
Another machine setup
Move workpiece
Another machine setup
Floor space for at least three machines required
One machine setup
Floor space for only one machine
Enhanced Productivity for Manufacturing Complex Shape Parts Faster machining time compared to many conventional machines provides superior productivity and machining capability.
Reduced production lead time by
75
%
Machine 1 (Turning Center)
Machine 2 (Machining Center)
Large Machining Area The extended Y-axis stroke using an orthogonal design structure enables machining of various large size workpieces due to the expanded machining area and turning diameter.
PUMA SMX process
-Setting
-Setting -Turning
-Remove and move workpiece
-Milling
-Setting
-Automatic feed
-Conventional Milling
-Turning
-Change fixture for the angular surface machining
-Milling
-Milling for the angular surface -Remove and move workpiece Machine 3 (Turning Center)
SMX2600S
-Turning
-Setting -Turning
163 Minutes Increased work efficiency using one time setup on one machine
650 Minutes 04 / 05
Product Overview
Powerful Machining Capabilities
Feature High Productivity High Accuracy Easy Operation
Technical Information Options Capacity Diagram Specification Customer Support Service
Minimizes workpiece setup and provides superior machining performance through multi-tasking functions that are applied in one setup, such as turning, end milling, face milling, drilling, and tapping, etc.
Multi-tasking Functions Capable of Machining Variations Complex machining functions using left spindle, right spindle, B-axis and milling spindle, facilitates the production of a variety of complex workpieces and achieves enhanced productivity using both high speed and heavy duty machining. Turning
Milling
Right spindle
O.D. cutting
O.D. milling
Parting off
U-Drilling
O.D. hole machining
Face cutting
Left Spindle and Right Spindle Both left spindle and right spindle are capable of high accuracy C-axis control* and can perform various machining functions including turning, milling and synchronized cutting on the right spindle using a single set up.
Milling Spindle High speed milling spindle with high output power torque provides superior machining performance when performing both heavy duty cutting and high speed milling of nonferrous materials.
PUMA SMX3100/3100S
Motor power
Left spindle
26 kW
12 inch
(34.9 Hp)
15 inch chuck optional
Standard tool shank
CAPTO C6 * Left spindle : 0.0001˚, Right spindle : 0.001˚ I.D. cutting
Ball-end milling
Angular machining
Spindle Power-Torque Diagram Both turning and milling spindles have powerful heavy-duty built-in type motors to maximize productivity. PUMA SMX2600 Left spindle
I.D. threading
End face hole machining and tapping
Angular machining
1000 (738.0) T=700 N·m (516.6 ft-lbs) S3 25%
PUMA SMX3100 Left spindle 300 390
800
100 (134.1)
T=539 N·m (397.8 ft-lbs) S2 30min
1000 T=1203 N·m (887.8 ft-lbs) S2 30min (738.0) T=1003 N·m (740.2 ft-lbs) S1 Cont.
100 (134.1)
Output : kW (Hp)
10 (13.4)
30 kW (40.2 Hp) S2 30min 25 kW (33.5 Hp) S1 Cont.
100 (73.8)
10 (13.4)
Winding change
Feedrate
Radial cutting depth
Material removal rate
8.5 mm (0.3 inch)
1405 cm3/min (85.7 inch3/min)
210 m/min 0.55 mm/rev (8267.7 ipm) (0.022 ipr)
253 r/min
22 kW (29.5 Hp) S1 Cont.
100 (73.8)
O.D. cutting (PUMA SMX3100) Spindle speed Cutting speed
26 kW (34.9 Hp) S2 30min
Winding change
10 (7.4) 10
100
360
Output : kW (Hp)
22 kW (29.5 Hp) S2 30min 22 kW (29.5 Hp) S2 30min 15 kW (20.1 Hp) S1 Cont.
Torque : N.m (ft-lbs)
Various Machining Capabilities Powerful machining capability, such as turning, end milling, face milling, drilling, tapping, etc., facilitates the machining of a variety of workpieces.
Torque : N.m (ft-lbs)
T=398 N·m (293.7 ft-lbs) S1 Cont.
678
1000
1(1.3) 4000
10 (7.4)
1(1.3) 10
Spindle speed : r/min
238
100
500
1000
3000
Spindle speed : r/min
U-drill (milling) Milling spindle speed
Feedrate
Material removal rate
Ø63 mm (2.5 inch)
1010 r/min
131 mm/min (5.2 ipm)
409 cm3/min (25.0 inch3/min)
PUMA SMX2600/3100 Right spindle 1000 (738.0) T=700 N·m (516.6 ft-lbs) S3 25% T=539 N·m (397.8 ft-lbs) S2 30min
Face milling
Tool PUMA SMX series
2400
18.5 kW (24.8 Hp) S3 25%
40 (53.6) 26kW (34.9 Hp) S3 25%
18.5 kW (24.8 Hp) S3 10%
5 mm (0.2 inch)
Material removal rate
1117 mm/min (44.0 ipm)
357 cm3/min (21.8 inch3/min)
Milling spindle speed
Radial cutting depth
Feedrate
Material removal rate
382 r/min
25 mm (1.0 inch)
200 mm/min (7.9 ipm)
125 cm3/min (7.6 inch3/min)
22 kW (29.5 Hp) S2 30min
15 kW (20.1 Hp) S2 15min.
26 kW (34.9 Hp) S2 30min
22 kW (29.5 Hp) S2 30min
22 kW (29.5 Hp)S1 Cont.
15 kW (20.1 Hp) S1 Cont.
100 (73.8)
10 (13.4)
Output : kW (Hp)
1100 r/min
Feedrate
End milling
Ø25 mm (1.0 inch)
1420
400 (295.2)
Torque : N.m (ft-lbs)
Milling spindle speed Radial cutting depth
Ø80 mm (3.1 inch)
100 (134.1)
T=398 N·m (293.7 ft-lbs) S1 Cont.
Torque : N.m (ft-lbs)
Tool
PUMA SMX2600/3100 Milling spindle
T=124 N·m (91.5 ft-lbs) S3 10%
Tool
Milling spindle speed
Feedrate
M30 x P3.5 mm
212 r/min
742 mm/min (29.2 ipm)
10 (7.4) 10
100
360
Spindle speed : r/min
15 kW (20.1 Hp) S1 Cont.
11 kW (14.8 Hp) S1 Cont.
100 (73.8) T=80.3 N·m (59.3 ft-lbs) S3 25%
10 (13.4)
T=59.7 N·m (44.1 ft-lbs) S2 15min T=45.7 N·m (33.7 ft-lbs) S1 Cont
Winding change
Tapping
18.5 kW (24.8 Hp) S2 10min
Output : kW (Hp)
Tool
Winding change 678
1000
1(1.3) 4000
10 (7.4) 100
1000
2200 2300
4800
6000
1(1.3) 12000
Spindle speed : r/min
06 / 07
Product Overview
High-rigidity Machine Construction
Feature High Productivity High Accuracy Easy Operation
Technical Information
Maintains high-rigidity through structural analysis design and provides powerful cutting performance.
Robust Design FEM (Finite Element Method) analysis results in superior machine stability. All guideways are sealed with a protective covers, preventing high temperature chips and coolant from contacting the guideways, thus maintaining unsurpassed long-term accuracy.
Options Capacity Diagram Specification
Large Machining Area
Expands machining capacity using an orthogonal structure and enables machining of large size workpieces through the extended turning diameter.
Maximized Y-axis Mmachining Area Using Orthogonal Structure Design Maximized Y-axis machining area because of orthogonal structure design allows the machining of a wide range of workpieces. Unit : mm (inch)
Y-axis machining area
300 mm (11.8 inch)
X-axis : 630 mm (24.8 inch)
150 (5.9)
150 (5.9) 125 (4.9)
Customer Support Service
Y-axis : 300 mm (11.8 inch) Fast Feed Axis Extended axis travel distance and improved rapid traverse rate improves workpiece machining and provides excellent productivity. Travel
Z-axis
Left spindle C1-axis
Milling spindle
Right spindle
X-axis B-axis
X-axis
630 mm (24.8 inch)
Y-axis
300 (±150) mm (11.8 (5.9) inch)
Z-axis
1585 mm (62.4 inch)
A-axis
1605 mm (63.2 inch) ➊ 1562 mm (61.5 inch) ➋
B-axis
Y-axis C2-axis
240 (±120) deg
X-axis
48 m/min (1889.8 ipm)
Y-axis
36 m/min (1417.3 ipm)
Z-axis
48 m/min (1889.8 ipm)
A-axis
30 m/min (1181.1 ipm) ➌
B-axis
40 r/min
➊ Right spindle ➋ Servo tail stock ➌ Right spindle (Servo tail stock is not applicable)
A wide range of applications based on high productivity
Maximum machining diameter
660 mm (26.0 inch)
660 mm (26.0 inch)
Rapid traverse rate A-axis
Optimal Applications of High Productivity
Extended Machining Area The extended machining area allows machining of large diameter and long workpieces.
Maximum machining length
1540 mm (60.6 inch)
1540 mm (60.6 inch)
Complex machining capabilities of the PUMA SMX series enable machining over a wide range of applications in various industries, such as aerospace, energy, shipbuilding, medical, etc. Large Bar Working Diameter Both SMX2600 and 3100 models provide large bar diameter capacity through the spindle drawtube. PUMA SMX2600
81mm
Maximum 102 mm (4.0 inch)
(3.2 inch) Drill bits
Shaft
Industry I Size I Material I Tools I
Industry I Size I Material I Tools I
Energy D165 X D175 Stainless steel 15
General D150 X L350 Aluminum 14
Die roller
Valve
Industry I Size I Material I Tools I
Industry I Size I Material I Tools I
Medical D185 X L330 Aluminum 9
General D300 X L450 Stainless steel 6
PUMA SMX3100
102 mm (4.0 inch)
Spindle cross section
08 / 09
Product Overview
Minimized Thermal Deformation
Feature
Thermal deformation is minimized by using a high performance oil cooler and by applying a symmetrical machine structure. This ensures superior accuracy over extended machining operations.
High Productivity High Accuracy Easy Operation
Technical Information Options Capacity Diagram Specification Customer Support Service
Minimization of Thermal Deformation by Oil Cooling Spindle and ball screw core cooling system minimizes thermal deformation during long machining processes and enhances high accuracy performance. Cooling Oil in out
Milling spindle cooling
Left and right spindle and headstock base cooling Ball screw core cooling system X-axis standard, Y-axis and Z-axis are optional
Enhanced Precision through High Accuracy Control Functions PUMA SMX series supports higher accuracy machining by reducing thermal deformation and by using 0.0001° B-axis and C-axis accuracy control technologies. Optimal Solutions
Minimized Thermal Deformation Minimizes thermal deformation caused by extended machining processes by using both a high performance oil cooler and applying a thermal compensation system.
High Speed/ High Precision Feed Mechanism Minimizes non-cutting time by simultaneously implementing faster acc/dec axis movements and rapid tool change sequence.
Accuracy Control Function
Various control functions enable accurate B-axis control, and the 240 ° rotary B-axis heavy duty milling spindle significantly enhances the milling capability on angular surfaces.
High Speed/ High Precision Feed Mechanism
Achieves higher speed and more accurate machining by employing an axis feed system equipped with a roller type LM guideways.
High Precision Roller Type LM Guideways By employing SP class roller guideways, high positioning accuracy and high axis feedrates are achieved, thus minimizing non-cutting time.
Heavy-duty, high precision roller type LM guideways
10 / 11
Product Overview
Accuracy Control Function
Feature High Productivity High Accuracy Easy Operation
Technical Information Options Capacity Diagram Specification Customer Support
Provides excellent performance for high precision operations by adopting 0.0001° B-axis and C-axis increment accuracy control functions.
Providing 5-axis Complex Machining Capabilities (Standard when applying FANUC 31i-5) Simultaneous 5-axis machining functions such as TCP* are built-in, thereby making the machining of complex shapes easier, such as an automotive engine impeller or an aero engine blade.
240° B-axis Rotation Range Various B-axis control functions enable accurate control and 240° rotary heavy-duty milling spindle provides accurate, heavy duty milling on angular surfaces.
Tool Center Point Control
B-axis Control Functions
Random position brake
Full close feedback
Dual step brake
Total control and precision within the 360° powerful random angle controlled brake
Controlling B-axis up to 0.0001° by directly connecting a high precision rotary encoder
Applying the powerful B-axis fix feature that controls brake dynamics using dual pressure
Real tool move
- Facilitating the high precision machining of the surface by automatic control of tool path - Decreasing the time for the machining setup and the cutting process
3-D Cutter Compensation
Ball-end mill
- Increasing the productivity by automatically compensating when using various tool tips without changing the machining program
Program
Radius-end mill Square-end mill
Cutting point (programmed)
- Performing effective tool correction
Large B-axis Stroke
* TCP : Tool Center Point
Service
+120°
Circularity Test By performing extended test procedures of individual machine elements and detailed analysis of results, the SMX series achieves a high level of precision and reliability that fulfills customer satisfaction.
-120°
Turning (O.D. machining)
Milling (X-Y plane)
90°
PUMA SMX2600
90°
PUMA SMX2600
180°
0°
180°
0°
B-axis 240° ( 120° )
0.5 µm
B-axis Accuracy Control Mechanism
B-axis is accurately controlled by a servo motor and a high-rigidity, a high precision roller type gear cam.
270°
270°
Material
Aluminium
Material
Aluminium
Tool
Diamond tool (Nose radius 0.5 min (0.02 in.))
Tool
End mill Ø20 mm (0.787 in.)
Spindle speed 8000 r/min
Spindle speed 3000 r/min
Roller type gear cam
3.2 µm
0.5 mm/rev (0.02 ipr)
Feedrate
Feedrate
2500 mm/min (98.4 ipm)
* This test is performed under Doosan Machine Tool’s test environment.
Excellent High Precision C-axis A high precision spindle position compensation sensor has been adopted that significantly enhances positioning accuracy of the rotation axis. This achieves excellent machining surface and profile accuracy when performing contour milling by applying the 0.0001° C-axis control function.
PUMA SMX series
Optimal Applications of Accuracy
Wide range of workpieces based on high precision
Stable control technology and excellent level of accuracy enables delicate and detailed workpiece machining.
Housing
Impeller
Barrel
Industry I Size I Material I Tools I
Industry I Size I Material I Tools I
Industry I Size I Material I Tools I
General Machinery D150 X L300 Aluminum 19
Aerospace D120 X L80 Aluminum 6
Bucket blade Electronics D70 X L50 Aluminum 50
Industry I Size I Material I Tools I
Energy 85t x D120 x L600 Stainless steel 8
12 / 13
Product Overview
Ergonomic Design
Feature
Ease of Machine Setup through Ergonomic Design By laying out the operation panel and tool magazine in a user-friendly way, tooling and workpiece setup become easier for the operator.
Maximizes operator’s convenience by employing an operatorfocused ergonomic design.
High Productivity High Accuracy Easy Operation
Technical Information
4 2
Options
6
Capacity Diagram Specification
3
Customer Support
5
Service
1
1. Operation panel with side-to-side movement, swivel action and adjustable height
2. Front located tool magazine Enables the operator to easily check and replace tools
Swivel angel adjustment : 100° Height adjustment : 190 mm (7.5 inch) Longitudinal movable : 1350 mm (53.1 inch)
190 mm (7.5 inch) 1350 mm (53.1 inch)
100°
Easy and Convenient Operation through Ergonomic Design
3.
An excellently designed world’s leading design awards, such as the 2014 German Red Dot,
Close attention to the working environment and use of improved maintenance functions and accessibility have reduced the MTTR (Mean Time to Repair).
Max. tool diameter [Continuous]
90 mm (3.5 inch)
Max. tool diameter [Adjacent pots are empty]
130 mm (5.1 inch)
Minimum distance for operator reach to reduce fatigue
Award
Optimal Solutions
By considering the operator’s working environment and required range of movements, the machine functionality and visual appearance has been optimized.
12 kg (26.5 lb)
Easy access for the operator to the spindle through the angled style exterior front cover
Easy ATC and magazine condition check by using a touch screen
PUMA SMX series has received the
Enhanced Operability
450 mm (17.7 inch)
Max. tool weight
4.
Convenient ATC-MAGAZINE operation panel
The PUMA SMX series adopts an ergonomic design with consideration for the operator in mind. Enhanced accessibility to the machine working area, easy to use control and maintenance functions significantly enhance the operator’s efficiency.
Ergonomic Design
Max. tool length
Easy and Convenient ATCMAGAZINE Operation Panel Enables easy checking, control and recovery of the magazine condition using the separate ATC -MAGAZINE operation panel which includes an easy to use touch screen.
5.
6.
Enables the fast and precise setup of the tail stock using an M-Code program driven by a servo motor and ball screw
Enables the operator to easily monitor the machining operation using the large front window
Servo tail stock
Extended front window
the 2013 Australian AIDA (Australian International Design Award), the 2013 Korean Good Design, etc. Thus, it is internationally recognized for its shape, function, quality, safety sustainability and innovation.
PUMA SMX series Travel Max. thrust force
2600/3100 1562 mm (61.5 inch) 10 kN (2248.0 lbs)
14 / 15
Product Overview
Ease of Operation and Maintenance
Feature High Productivity High Accuracy Easy Operation
Technical Information Options Capacity Diagram Specification
User-friendly Operation Panel The operator panel is designed to provide easy operation and also maintenance functions to reduce downtime. A large size 15-inch screen is applied as standard on the customized operator panel.
Enhances ease of operation by the design based on the operator’s functions and also provides maintenance functions that reduce downtime by decreasing the MTTR.*
15-inch wide screen display unit
Machine Airbag Function Machine airbag function minimizes damage in the event of a machine collision, defect or heavy load by detecting sudden axis load increase.
The Principle of Machine Airbag Function
15 inch
10.4 inch
Machine airbag
Optimized system design that reflects Doosan’s know-how from long-term experience and the customer’s needs A design for easy operation
Customer Support Service
Crash
easy and convenient user interface, enhanced lamp visibility, optimized button size for easy operation and long life, use of a partition-type layout to prevent incorrect button operation
Addition of simple option buttons
additional function buttons can be easily fitted to spare sections of the operator panel
Customized function support
attachment of customized function switches and customized additional panel design
Machine airbag Crash
If a collision is detected by a sudden increase in torque during axis movement, the servo motor immediately moves in reverse to partially retract the cutter.
Simple Alarm Function Doosan’s EOP* system enables the user to operate the NC* system more conveniently. Alarm Guide Function
- Alarm notification for user check-up
Periodic Maintenance Notification Function
- Alarm notification of actuator and sensor status
Easy check-up of alarm status and troubleshooting problems by access to 3D displays of internal mechanisms
- Avoids unexpected downtime - Reduces maintenance cost - Increases production efficiency - Optimizes the performance
Easy and Convenient ATC - MAGAZINE Control Function
Provides ease of operation of the ATC* - MAGAZINE control function using a separate touch screen.
ATC-MAGAZINE Operation Panel The status of ATC and the tool magazine unit are identified visually by using a graphic touch panel display and touch operation. The touch screen also operates the ATC, the tool magazine and the tool feed pot carrier individually.
Enlarged touch screen panel is available as an option
7.5 inch
7.5 inch
Standard: 3.5 inches / Optional: 7.5 inches
3.5 inch
Manages and extends the lifespan of cutting tools
* EOP : Easy Operation Package / NC : Numerical Control
Tool Load Monitoring It is possible to display various types of information about each tool and to monitor the tool load in real-time.
Display and touch operation Displays ATC – MAGAZINE related information and supports manual operation by touchscreen. 7.5-inch large screen specification is available for the ATC – MAGAZINE operation panel.
PUMA SMX series
* MTTR : Mean Time to Repair
Capable of photographing and recording Includes black box function that photographs and stores the image as the ATC mechanism operates. An additional function can be added that records the ATC internal state using a surveillance camera and displays the operation on the screen.
Tool information display Improves the tool management by saving and displaying useful tool related information.
* ATC : Auto Tool Changer 16 / 17
Product Overview
Product Overview
Various Optional Equipment Standard
Feature High Productivity High Accuracy Easy Operation
Various options to satisfy the customers requirements can be selected and applied.
NO. Division
Option
1
CAPTO C6
2 3
Technical
4
Information
5
Options Capacity Diagram Specification
6
Tool shank Automatic Tool Changer Tool magazine
9
Service
10 11
Hyaraulic Right spindle (10") chuck-2 Right spindle (12")
Chuck pressure check switch
15
Servo driven type Steady rest (SLU3.1 ~ SLU5)
16 17 T-T-C* (Milling spindle) Coolant
20
Oil skimmer
22
Coolant pressure switch
23
Coolant level switch
24
Chip conveyor (right disposal)
25
Chip bucket
26
Air blower for chuck
27
Chuck coolant
Coolant gun
30
Air gun
31
Mist collector
32
Thermal compensation
33
Ball screw core cooling (X-axis)
Coolant chiller (temperature control)
36
Linear scale feed back (X/Z/Y-axis)
37
Auto tool setter
X
X
X
SLU-5 : Ø50 ~ Ø310 mm (2.0 ~12.2 inch)
24 Chip Conveyor (Right side exit) The conveyor provides a superior chip removal system and is designed with a stable structure for easy maintenance and reduced leakage. By selecting the correct type of conveyor, the efficiency of the machine working area is increased.
Name
Features
- Standard - Appropriate for a heavy material chip of more than 30 mm in length
Magnetic Scraper
Drum filter Single
Drum filter Double
For castings
For castings
For steel, castings, nonferrous metal
- Easy maintenance - Eject the chip by scraping and raising the chip with the scraper
- Appropriate for the sludge - Not proper for non-ferrous metal
35 Coolant Chiller (Recommendation) A coolant chiller minimizes the thermal deformation by controlling the temperature of the return coolant to the machine, thus improving the accuracy.
- Appropriate for both a long and a short chip - Filtering coolant
40, 41, 42 Optional Equipment for Automation Various peripheral equipment is available to support the SMX to improve its performance and productivity.
Auto workpiece measurement (RMP60)
Workpiece ejector
X
X
Coolant chiller
Bar feeder interface Automatic front door (with safety device)
Others
37 Tool Setter (Automatic) Auto linear motion type tool setter has been installed for tool measurement and tool wear detection. It is stored in a safe location during the machining process, and can be activated with the workpiece still in place in the chuck with no interference.
Shape
X
45
Hinge Belt
Application For steel
X
44
Service
SLU-4 : Ø35 ~ Ø245 mm (1.4 ~ 9.6 inch)
Parts unloader and conveyor
43
Customer Support
SLU-3.2 : Ø50 ~ Ø200 mm (2.0 ~ 7.9 inch)
40 Automation
Easy Operation
Options SLU-3.1 : Ø20 ~ Ø165 mm (0.8 ~ 6.5 inch)
Axiset check-up (Receiver / Reference sphere/ Software)
42
High Accuracy
Specification
X
X
39
41 PUMA SMX series
X
Ball screw core cooling (Y/Z-axis)
35
Measurement
High Productivity
Capacity Diagram
X
Through spindle coolant (Spindle-1 / Spindle-2)
29
38
X
Pressure 1.0 Mpa (145 psi) / bag filter Pressure 2.0 Mpa (290 psi) / element-turbulance filter Pressure 7.0 Mpa (1015 psi) / element-turbulance filter Pressure 7.0 Mpa (1015 psi) / paper filter MQL (Minimum quantity lubrication) system
21
High accuracy
Feature
Options
Chuck clamp confirmation
34
15 Servo-type Steady Rest This equipment supports long workpieces during the machining process. Linear positioning of the steady rest is achieved by servo motor and ball screw and can be positioned during cycle.
80 tools
14
Chip disposal
The tool magazine capacity can be increased up to 80 tools with no increase of the machine floor area.
21 Oil Skimmer An oil skimmer with high quality oil-water separating performance maximizes cutting oil’s lifespan.
Information
13
28
6
Technical
Dual pressure chucking
19
80 Tools Magazine
40 tools
12
18
PUMA SMX 3100S
7.5" operation touch panel with camera
Hyaraulic Left spindle (12") chuck-1 Left spindle (15")
Work holding device
PUMA SMX 2600S
3.5" operation touch panel
Left spindle (10")
8
PUMA SMX 3100
HSK-A63
7
Customer Support
PUMA SMX 2600
Optional X Not applicable
Doosan tool monitoring system
Coolant tank
Rotary type window wiper
* T-T-C : Through - Tool - Coolant
- Bar feeder interface - Parts unloader and conveyor - Workpiece ejector
18 / 19
Product Overview
External Dimensions
Product Overview
Feature
PUMA SMX2600/3100 (40/80 Tools)
Feature
High Productivity
High Productivity Unit : mm (inch)
High Accuracy
High Accuracy
Easy Operation
Easy Operation
Technical
Technical
Information
Information
Specification
Options
Top view
Capacity Diagram
500 (19.7)
Options
POWER INLET
Specification
Customer Support
Customer Support
AIR INLET
Service
521 (20.5)
SPINDLE SPINDLE CENTER CENTER
1498 (59.0)
49004900 (192.9) (192.9)
14981498 (59.0)(59.0)
397 (15.6 )
910 (35.8) 910 (35.8)
Side view
5700 (224.4)
698 (27.5)
(224.4) 57005700 (224.4)
698 (27.5) 698 (27.5)
1200 (47.2)
1200 (47.2)
1200 438(47.2) (17.2) 438 (17.2)
438 (17.2)
Front view
397 (15.6 ) 397 (15.6 )
4900 (192.9) 521 (20.5) 521 (20.5)
910 (35.8)
2750 (108.3) 2750 (108.3) 1290 (50.8) 1290 (50.8) 2750 (108.3) 1290 (50.8)
1 770 (69.7) 1241 (48.9)
2390 (94.1)
1241 (48.9) 1 770 (69.7) 1241 (48.9)
SPINDLE CENTER AIR INLET AIR INLET
2390 (94.1)
2390 (94.1)
1 770 (69.7)
POWER POWER INLETINLET
500 (19.7) 500 (19.7)
Service
3011 (118.5)
30113011 (118.5) (118.5)
PUMA SMX series
20 / 21
Product Overview
Working Range
Feature
PUMA SMX2600/SMX3100
High Productivity High Accuracy
Product Overview
PUMA SMX2600S/SMX3100S
Entire range
Unit : mm (inch)
Feature High Productivity
Entire range
Unit : mm (inch)
Easy Operation
High Accuracy Easy Operation
2321 (91.4) 2321 (91.4) 2321 (91.4) Z travel : 1585 (62.4) Z travel : 1585 (62.4) Z travel : 1585 (62.4)
256 (10.1) 256 (10.1) 256 (10.1)
Technical
480 (18.9) 480 (18.9) 480 (18.9)
2321 (91.4) 2321 (91.4) 2321 (91.4) Z travel : 1585 (62.4) Z travel : 1585 (62.4) Z travel : 1585 (62.4)
256 (10.1) 256256 (10.1) (10.1)
480 (18.9) 480 (18.9) 480 (18.9)
Technical
Options
Options
Capacity Diagram
Capacity Diagram
Specification
Specification
Customer Support
Customer Support
Service
Service
PUMA SMX2600/3100
X
630 mm (24.8 inch)
Y
300 mm (11.8 inch)
Z
1585 mm (62.4 inch)
A
1562 mm (61.5 inch)
B
240 deg
195 195 195 (7.7) (7.7) (7.7)
254 (10.0) 254 (10.0) 254 (10.0) Unit : mm (inch)
90 9 90 0 1212 12 0 0 0
335 335 335 (13.2) (13.2) (13.2) X travel : 630 (24.8) (6.7) X travel : 630 (24.8) 170 170 (6.7) X travel : 630 (24.8) 170 (6.7) 125 (19.9 ) ) 125 505 505 (19.9 125 (4.9) (4.9) 505 (19.9 ) (4.9) X travel : 630 (24.8) X travel : 630 (24.8) X travel : 630 (24.8)
125 (19.9 ) ) 125 505 505 (19.9 125 (4.9) (4.9) 505 (19.9 ) (4.9) X travel : 630 (24.8) X travel : 630 (24.8) X travel : 630 (24.8)
B-axis rotating range
30 3030
Y travel : 300 (11.8) Y travel : 300 (11.8) Y travel : 300 (11.8)
Unit : mm (inch)
10 (0.4) 1010 (0.4) (0.4) 466 (18.3) 466 (18.3) 466 (18.3)
90 90 90 120 121020
PUMA SMX series
170 (6.7) 170170 (6.7) (6.7) MAX.450 (17.7) 515 (20.3) MAX.450 (17.7) MAX.450 (17.7) 515515 (20.3) (20.3) A travel : 1605 (63.2) A travel : 1605 (63.2) A travel : 1605 (63.2)
Y travel : 300 (11.8) Y travel : 300 (11.8) Y travel : 300 (11.8)
Y travel : 300 (11.8) Y travel : 300 (11.8) Y travel : 300 (11.8)
150 150 150(5.9) 150 150 150 (5.9) (5.9) (5.9) (5.9) (5.9)
Y-axis working rage
221 221221 (8.7) (8.7) (8.7)
1163 (45.8) 1163 (45.8) 1163 (45.8)
435 (17.1) 435 (17.1) 435 (17.1)
254 (10.0) 254 (10.0) (10.0) [ [254 315 (12.4)] 315 (12.4)] [ 315 (12.4)]
Unit : mm (inch)
605 (23.8) 605605 (23.8) (23.8)
10" CHUCK 10"10" CHUCK CHUCK
3030 30
237 (9.3) 237 (9.3) 237 (9.3) 393 (15.5) 393 (15.5) 393 (15.5)
B-axis rotating range
30 3030
335 335 335 (13.2) (13.2) (13.2) X travel : 630 (24.8) X travel : 630 (24.8) 170 (6.7) 170 (6.7) X travel : 630 (24.8) 170 (6.7)
Unit : mm (inch)
70 (2.8) 156 (6.1) 70 (2.8) 156156 (6.1) 70 (2.8)[176.5(6.95)] (6.1) [50(2.0)] [50(2.0)] [176.5(6.95)] [50(2.0)] [176.5(6.95)] 201( 7.9) 201( 7.9) 201( 7.9)
10 (0.4) (0.4) 1010 (0.4) 463 (18.2) 463 (18.2) 463 (18.2)
90 90 90 120 121020
295 (11.6) (19.9) 295 (11.6) 505 505 (19.9) 295 (11.6) 505 (19.9)
Y-axis working rage
170 (6.7) 170 (6.7) 170 (6.7) MAX.450 (17.7) 515 (20.3) MAX.450 (17.7) MAX.450 (17.7) 515 (20.3) 515 (20.3) A travel : 1562 (61.5) A travel : 1562 (61.5) A travel : 1562 (61.5)
295 (11.6) (19.9) 295 (11.6) 505 505 (19.9) 295 (11.6) 505 (19.9)
608 (23.9) 608 (23.9) 608 (23.9)
SMX2600 : 10" CHUCK 137 (5.4) 201 (7.9) SMX2600 :: 10" CHUCK SMX2600 : 10" CHUCK 137137 [SMX3100 12" CHUCK] (7.9) (5.4) (7.9) (5.4)201201 [SMX3100 : 12" CHUCK] [SMX3100 : 12" CHUCK][157(6.2)] [157(6.2)] [157(6.2)]
218 218 218 (8.6) (8.6) (8.6)
90 90 90 1212 120 0 0
70 (2.8) 156 (6.1) (2.8)[176.5(6.95)] 156 (6.1) 7070 (2.8) 156 (6.1) [50(2.0)] [50(2.0)] [176.5(6.95)] [50(2.0)] [176.5(6.95)] 247 (9.7) 247 (9.7) 247 (9.7)
1166 (45.9) 1166 (45.9) 1166 (45.9)
3030 30
254(10.0) 254(10.0) [ [254(10.0) 315 (12.4)] 315 (12.4)] [ 315 (12.4)]
SMX2600 : 10" CHUCK 137 (5.4) 201 (7.9) SMX2600 : 10" CHUCK 137 SMX2600 :: 10" CHUCK [SMX3100 12" CHUCK] 137 (5.4)201 201 (7.9) (5.4) (7.9) [SMX3100 : 12" CHUCK][157(6.2)] [SMX3100 : 12" CHUCK] [157(6.2)] [157(6.2)]
462 (18.2) 168 (6.6) 462 (18.2) 168 (6.6) 462 (18.2) 168 (6.6) (6.7) 170 (6.7) X Xtravel : 630 (24.8) travel : 630 (24.8) 170 170 (6.7) X 125 travel : 630 (24.8) 505 (19.9) 125 505 (19.9) 125 (4.9) (4.9) 505 (19.9) (4.9)
Information
462 (18.2) 168 (6.6) 462 (18.2) 168 (6.6) 462 (18.2) 168 (6.6) X Xtravel : 630 (24.8) travel : 630 (24.8) 170 (6.7) 170 (6.7) X 125 travel (24.8) 505 (19.9) 125 : 630 505 (19.9) 170 (6.7) 125 (4.9) (4.9) 505 (19.9) (4.9)
Information
150 150 150 150150 150 (5.9) (5.9) (5.9) (5.9) (5.9) (5.9)
Y travel : 300 (11.8) Y travel : 300 (11.8) Y travel : 300 (11.8)
PUMA SMX2600S/3100S
X
630 mm (24.8 inch)
Y
300 mm (11.8 inch)
Z
1585 mm (62.4 inch)
A
1605 mm (63.2 inch)
B
240 deg
22 / 23
Product Overview
Feature High Productivity High Accuracy
Machine Specifications
PUMA SMX
Item
2600 /3100
Capacity
Easy Operation
Technical
Unit
Information
Max. turning diameter
mm (inch)
660 (26.0)
Max. turning length
mm (inch)
1540 (60.6)
Service
Left spindle
inch
Right spindle
inch
Standard Features
Travel distance
Rapid traverse rate
81 (3.2)
102 (4.0)
81 (3.2)
300 (±150) (11.8 (±5.9))
Z-axis
mm (inch)
1585 (62.4)
A-axis
mm (inch)
B-axis
deg
240 (±120)
C1-axis
deg
360
C2-axis
deg
X-axis
m/min (ipm)
48 (1889.8)
Y-axis
m/min (ipm)
36 (1417.3)
Z-axis
m/min (ipm)
A-axis
m/min
B-axis
r/min
40
C1-axis
r/min
200
C2-axis
r/min
1562 (61.5)
102 (4.0)
1605 (63.2)
360
-
48 (1181.1) 30
-
200
-
4000
3000
4000
3000
ASA
A2-8
A2-11
A2-8
A2-11
Spindle bearing diameter (Front)
mm (inch)
130 (5.1)
160 (6.3)
130 (5.1)
160 (6.3)
Spindle through hole
mm (inch)
91 (3.6)
115 (4.5)
91 (3.6)
115 (4.5)
deg
0.0001
0.0001
r/min
-
4000
ASA
-
A2-8
Spindle bearing diameter (Front)
mm (inch)
-
130 (5.1)
Spindle through hole
mm (inch)
-
91 (3.6)
deg
-
Max. spindle speed Spindle nose
Max. spindle speed Min. spindle indexing angle (B axis)
0.001 12000
r/min deg
0.0001
ea
40/{80}*
-
CAPTO C6 {HSK-A63}*
mm (inch)
90 (3.5)
Max. tool diameter without adjacent tools
mm (inch)
130 (5.1)
Max. tool length
mm (inch)
450 (17.7)
Max. tool weight
kg (lb)
12 (26.5)
Tool-to-tool
sec
1.8
Chip-to-chip
sec
Quill bore taper Quill travel Left spindle motor power (30min/Cont.) Right spindle motor power (30min/Cont.) Milling spindle motor power (2.5min/10min/Cont.) Coolant pump motor power Electric power supply (rated capacity)
Machine Height Dimensions Length
Control
12 10
r/min
Tool change time (T-T-T)
PUMA SMX series
10
mm (inch)
Automoatic Tool storage capa. (Max.) Tool Tool shank Changer Max. tool diameter continous
Power source
12
315 (12.4)
-
Y-axis
Min. spindle indexing angle (C axis)
Motors
10
255 (10.0)
630 (24.8)
Min. spindle indexing angle (C axis)
Tail Stock
315 (12.4)
mm (inch)
Spindle nose
Milling spindle
255 (10.0)
X-axis
Left spindle Max. spindle speed
Right spindle
mm (inch)
PUMA SMX3100S
660 (26.0)
mm (inch)
Travels
- Tool and tool box - Through spindle coolant for milling spindle - Door interlock - Level bolt and plate - Servo tail stock (Except PUMA SMX2600S/3100S) - Soft jaws - Spindle head cooling system - Hydraulic unit - Automatic coolant system - Work lamp - Standard hydraulic chuck
PUMA SMX2600S
Recom. turning diameter
Specification Customer Support
PUMA SMX3100
mm (inch)
Bar working diameter
Capacity Diagram
PUMA SMX2600
Swing over bed
Chuck size
Options
Product Overview
NC Unit Specification
#5
mm (inch)
1562 (61.5)
kW (Hp)
26 (34.9) / 22 (29.5)
kW (Hp)
-
30 (40.2) / 25 (33.5)
26 (34.9) / 22 (29.5)
26 (34.9) /18.5 (24.8) /15 (20.1)
kW (Hp)
2.2 (3.0)
kVA
64.61
67.61
89.91
mm (inch)
2761 (108.7)
mm (inch)
4900 (192.9)
mm (inch)
Weight
kg (lb)
30 (40.2) / 25 (33.5)
26 (34.9) / 22 (29.5)
-
kW (Hp)
Width
NC system
7.8
MT
94.71
3011(118.5) 15800 (34832.5)
16300 16200 (35934.8) (35714.4) FANUC 31i {FANUC 31i-5}*
16700 (36816.7) * { } : Option
FANUC 31i/31i-5
AXES CONTROL - Controlled axes - Simultaneous controlled axes -
X1, Z1, C1, Y, B, A, Z2, C2
INTERPOLATION FUNCTIONS 1st. Reference position return 2nd. Reference position return 3rd / 4th Reference position return AICC (Number of lookhead block : 30 Blocks) Continuous threading Cylindrical interpolation Multiple threading Nano interpolation Polar coordinate interpolation Polygon machining with two spindle Skip Thread cutting / Synchronous cutting Torque limit skip
-
AUXILIARY / SPINDLE SPEED FUNCTION Constant surface speed control M-code function Multi spindle control Rigid tapping S-code function Spindle orientation Spindle synchronous control
Manual, G28 G30
G31
High Accuracy
-
EDITING OPERATION Memory card program edit & operation Number of registered programs Part program storage size Program protect
-
SETTING AND DISPLAY Multi-language display Operation history display Periodic maintenance screen Run hours / Part count display Self-diagnosis function
-
DATA INPUT / OUTPUT Automatic data backup External work number search Memory card & usb input / output Reader / Puncher interface RS232C interface Screen hard copy
-
OTHERS 15" Color LCD Display unit DNC operation (Reader / Puncher interface is required) Ethernet function Embedded Ethernet Reference position shift
Easy Operation
1000 ea 512 Kbyte Technical Information English
Options Capacity Diagram Specification Customer Support Service
15 points CH1.interface
OPERATION GUIDANCE FUNCTION - EZ Guide-i (Conversational programming solution)
M3 digits
S4 / S5 digits
PROGRAM INPUT - 3D coordinate conversion - Canned cycle for turning - Circular interpolation by R programming - Coordinate system setting G50 - Coordinate system shift - Custom macro - Diameter / radius programming (X-axis) - Direct drawing dimension programming - Direct input of coordinate system shift - G code system A - G code system B/C - Multiple repetitive canned cycle G70 - G76 - Multiple repetitive canned cycle II - Plane selection G17, G18, G19 - Programmable data input G10 - Tape code : ISO / EIA auto recognition EIA RS422/ISO840 - Tape format for FANUC series15 - Work coordinate system G52 - G59
-
Feature High Productivity
4 (5-Only for FANUC 31i-5)axes Backlash compensation for each rapid traverse and cutting feed DNC Operation with Memory card HRV2 control Inch / Metric conversion Interference chek for rotary area 0.0001 mm/inch Least input command Stored pitch error compensation Stored stroke check 1 Synchronous / Composite control Tool direction handle feed (G68.1) Torque control Unexpected disturbance torque detection function
-
400 pairs
- Tool offset pairs - Y-axis offset
TOOL FUNCTION / TOOL COMPENSATION Automatic tool offset Direct input of offset value measured B Tool center point control by 5-axes olny FANUC 31i-5 Tool geometry / Wear compensation Tool life management Tool monitoring system Tool nose radius compensation Tool offset G43, G44, G49
OPTIONAL SPECIFICATIONS -
INTERPOLATION FUNCTIONS Circular threading High speed skip Multi step skip Variable lead threading
OPERATION - Manual handle interruption - Tool retract and recover PROGRAM INPUT - Addition of workpiece coordinate system pair - Interruption type custom macro - Optional block skip (Includs software operators panel) - Pattern data input - Work coordinate system preset EDITING OPERATION - Part program storage size - Play back
48 pairs 9 piece
1MB / 2MB
DATA INPUT/OUTPUT - Data server - NC control CONTOURING FUNCTION - High speed machining (600 blocks) ROBOT INTERFACE - Robot interface with PMC I / O module (Hardware between PMC I / O mudules) - Robot interface with PROFIBUS-DP
24 / 25
Product Overview
Feature High Productivity
Responding to Customers Anytime, Anywhere
Doosan Machine Tools’ Global Network, Responding to Customer’s Needs nearby, Anytime, Anywhere Doosan machine tools provides a system-based professional support service before and after the machine tool sale by responding quickly and efficiently to customers’ demands. By supplying spare parts, product training, field service and technical support, we can provide top class support to our customers around the world.
High Accuracy Easy Operation
Technical
Doosan Infracore America Corp. (DIA)
Information
Doosan Infracore Germany GmbH. (DIG)
Options
Customer Support Service
Doosan Infracore Yantai Factory (DIY) Doosan Infracore India Pvt., Ltd. (DIID) DIY Shanghai Office
Capacity Diagram Specification
We help customers to achieve success by providing a variety of professional services from pre-sales consultancy to post-sales support.
Customer Support Service
Supplying Parts - Supplying a wide range of original Doosan spare parts - Parts repair service
Field Services -
Doosan International South East Asia Pte Ltd. (DISEA)
On site service Machine installation and testing Scheduled preventive maintenance Machine repair
Technical Support Doosan Infracore Seoul Office Doosan Infracore Namsan Factory Doosan Infracore Daewon Factory Doosan Infracore Sungju Factory
Global Service Support Network Corporations
PUMA SMX series
Dealer Networks
Training
Domestic Service Support Network Technical Centers
Factories
5 128 21 4
Technical Center: Sales Support, Service Support, Parts Support
Integrated Support Centers
2
Sales Branch Offices
7
- Supports machining methods and technology - Responds to technical queries - Provides technical consultancy
Post-Sales Service Centers
6
Designated Repair Service Centers
31
- Programming / machine setup and operation - Electrical and mechanical maintenance - Applications engineering
26 / 27
Product Specification
PUMA SMX series
Specification
PUMA SMX2600
PUMA SMX3100
PUMA SMX2600S
PUMA SMX3100S
10 inch
12 inch
10 inch
12 inch
Chuck size Max. turning diameter
660 mm (26.0 inch)
660 mm (26.0 inch)
Max. turning length
1540 mm (60.6 inch)
1540 mm (60.6 inch)
4000 r/min
3000 r/min
4000 r/min
3000 r/min
26/22 kW (34.9 /29.5 Hp)
30/25 kW (40.2 / 33.5 Hp)
26/22 kW (34.9 /29.5 Hp)
30/25 kW (40.2 / 33.5 Hp)
Spindle speed Motor power Machine dimensions (Length X Width X Height)
4900 x 3011 x 2761 mm (192.9 x 118.5 x 108.7 inch)
4900 x 3011 x 2761 mm (192.9 x 118.5 x 108.7 inch)
Doosan Machine Tools www.doosaninfracore.com/machinetools
Optimal Solutions for the Future Head Office
Doosan Infracore Germany GmbH
Doosan Tower 20th FL., 275, Jangchungdan-Ro (St), Jung-Gu, Seoul Tel +82-2-3398-8693 / 8671 / 8680 Fax +82-2-3398-8699
Emdener Strasse 24, D-41540 Dormagen, Germany Tel +49-2133-5067-100 Fax +49-2133-5067-001
Doosan Infracore America Corp.
Doosan Infracore Yantai Co., LTD
19A Chapin Rd., Pine Brook, NJ 07058, U.S.A. Tel +1-973-618-2500 Fax +1-973-618-2501
13 Building, 140 Tianlin Road, Xuhui District, Shanghai, China (200233) Tel +86-21-6440-3384 (808, 805) Fax +86-21-6440-3389
* For more details, please contact Doosan. * The specifications and information above-mentioned may be changed without prior notice.
Doosan Infracore India Pvt., Ltd. Technical Center 106 / 10-11-12, Amruthalli, Bellary road, Byatarayanapura, Bagalore 560092, India Tel +91-80-4266-0100 / 0122 / 0101
Doosan International South East Asia Pte Ltd. 42 Benoi Road, Jurong 629903, Singapore Tel +65-6499-0200 Fax +65-6861-3459
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